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Improved EMAT Sensor Design for Enhanced Ultrasonic Signal Detection in Steel Wire Ropes

Roßteutscher, Immanuel; Blaschke, Oliver; Dötzer, Florian; Uphues, Thorsten...

Sensors 2024/24, 7114 (22).
DOI: 10.3390/s24227114


Open Access Peer Reviewed
 

This study is focused on optimizing electromagnetic acoustic transducer (EMAT) sensors for enhanced ultrasonic guided wave signal generation in steel cables using CAD and modern manufacturing to enable contactless ultrasonic signal transmission and reception. A lab test rig with advanced measurement and data processing was set up to test the sensors’ ability to detect cable damage, like wire breaks and abrasion, while also examining the effect of potential disruptors such as rope soiling. Machine learning algorithms were applied to improve the damage detection accuracy, leading to significant advancements in magnetostrictive measurement methods and providing a new standard for future development in this area. The use of the Vision Transformer Masked Autoencoder Architecture (ViTMAE) and generative pre-training has shown that reliable damage detection is possible despite the considerable signal fluctuations caused by rope movement.

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Frequency-Resolved High-Frequency Broadband Measurement of Acoustic Longitudinal Waves by Laser-Based Excitation and Detection

Brand, Felix; Drese, Klaus Stefan (2024)

Sensors 24 (5), S. 1630.
DOI: 10.3390/s24051630


Open Access Peer Reviewed
 

Optoacoustics is a metrology widely used for material characterisation. In this study, a measurement setup for the selective determination of the frequency-resolved phase velocities and attenuations of longitudinal waves over a wide frequency range (3-55 MHz) is presented. The ultrasonic waves in this setup were excited by a pulsed laser within an absorption layer in the thermoelastic regime and directed through a layer of water onto a sample. The acoustic waves were detected using a self-built adaptive interferometer with a photorefractive crystal. The instrument transmits compression waves only, is low-contact, non-destructive, and has a sample-independent excitation. The limitations of the approach were studied both by simulation and experiments to determine how the frequency range and precision can be improved. It was shown that measurements are possible for all investigated materials (silicon, silicone, aluminium, and water) and that the relative error for the phase velocity is less than 0.2%.

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Guided Acoustic Waves in Polymer Rods with Varying Immersion Depth in Liquid

Lutter, Klaus; Backer, Alexander; Drese, Klaus Stefan (2023)

Sensors 2023 (23), S. 9892.
DOI: 10.3390/s23249892


Open Access Peer Reviewed
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Quantification of Moisture in Masonry via AI Evaluated Broadband Radar Reflectometry

Frenzel, Daniel; Blaschke, Oliver; Franzen, Christoph; Brand, Felix; Haas, Franziska...

Vortrag: Salt Weathering of Buildings and Stone Sculptures Asia 2023, S. 195-206.



Quantification of Moisture in Masonry via AI-Evaluated Broadband Radar Reflectometry

Frenzel, Daniel; Blaschke, Oliver; Franzen, Christoph; Brand, Felix; Haas, Franziska...

Heritage 6 (7), S. 5030-5050.
DOI: 10.3390/heritage6070266


Open Access Peer Reviewed
 

Humidity, salt content, and migration in building materials lead to weathering and are a common challenge. To understand damage phenomena and select the right conservation treatments, knowledge on both the amount and distribution of moisture and salt load in the masonry is crucial. It was shown that commercial portable devices addressing moisture are often limited by the mutual interference of these values. This can be improved by exploiting broadband radar reflectometry for the quantification of humidity in historic masonry. Due to the above-mentioned limitations, today’s gold standard for evaluating the moisture content in historic buildings is still conducted by taking drilling samples with a subsequent evaluation in a specially designed laboratory, the so-called Darr method. In this paper, a new broadband frequency approach in the range between 0.4 and 6 GHz with improved artificial-intelligence data analysis makes sure to optimize the reflected signal, simplify the evaluation of the generated data, and minimise the effects of variables such as salt contamination that influence the permittivity. In this way, the amount of water could be determined independently from the salt content in the material and an estimate of the salt load. With new machine learning algorithms, the analysis of the permittivity is improved and can be made accessible for everyday use on building sites with minimal intervention by the user. These algorithms were trained with generated data from different drying studies on single building bricks from the masonries. The findings from the laboratory studies were then validated and evaluated on real historic buildings at real construction sites. Thus, the paper shows a spatially resolved and salt-independent measurement system for determining building moisture.

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Ultrasonic Interferometric Procedure for Quantifying the Bone–Implant Interface

Lützelberger, Jan; Arneth, Philipp; Franck, Alexander; Drese, Klaus Stefan (2023)

Sensors 23 (13), S. 5942.
DOI: 10.3390/s23135942


Open Access Peer Reviewed
 

The loosening of an artificial joint is a frequent and critical complication in orthopedics and trauma surgery. Due to a lack of accuracy, conventional diagnostic methods such as projection radiography cannot reliably diagnose loosening in its early stages or detect whether it is associated with the formation of a biofilm at the bone–implant interface. In this work, we present a non-invasive ultrasound-based interferometric measurement procedure for quantifying the thickness of the layer between bone and prosthesis as a correlate to loosening. In principle, it also allows for the material characterization of the interface. A well-known analytical model for the superposition of sound waves reflected in a three-layer system was combined with a new method in data processing to be suitable for medical application at the bone–implant interface. By non-linear fitting of the theoretical prediction of the model to the actual shape of the reflected sound waves in the frequency domain, the thickness of the interlayer can be determined and predictions about its physical properties are possible. With respect to determining the layer’s thickness, the presented approach was successfully applied to idealized test systems and a bone–implant system in the range of approx. 200 µm to 2 mm. After further optimization and adaptation, as well as further experimental tests, the procedure offers great potential to significantly improve the diagnosis of prosthesis loosening at an early stage and may also be applicable to detecting the formation of a biofilm.

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Quantification of Humidity and Salt Detection in Historical Building Materials via Broadband Radar Measurement

Blaschke, Oliver; Brand, Felix; Drese, Klaus Stefan (2023)

Sensors 23 (10), S. 4616.
DOI: 10.3390/s23104616


Open Access Peer Reviewed
 

For the investigation of moisture and salt content in historic masonry, destructive drilling samples followed by a gravimetric investigation is still the preferred method. In order to prevent the destructive intrusion into the building substance and to enable a large-area measurement, a nondestructive and easy-to-use measuring principle is needed. Previous systems for moisture measurement usually fail due to a strong dependence on contained salts. In this work, a ground penetrating radar (GPR) system was used to determine the frequency-dependent complex permittivity in the range between 1 and 3 GHz on salt-loaded samples of historical building materials. By choosing this frequency range, it was possible to determine the moisture in the samples independently of the salt content. In addition, it was possible to make a quantitative statement about the salt level. The applied method demonstrates that with ground penetrating radar measurements in the frequency range selected here, a salt-independent moisture determination can be carried out.

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On Dispersion Compensation for GAW-Based Structural Health Monitoring

Backer, Alexander; Fairuschin, Viktor; Drese, Klaus Stefan (2023)

Sensors 23 (9), S. 4282.
DOI: 10.3390/s23094282


Open Access Peer Reviewed
 

Guided acoustic waves (GAW) have proven to be a useful tool for structural health monitoring (SHM). However, the dispersive nature of commonly used Lamb waves compromises the spatial resolution making it difficult to detect small or weakly reflective defects. Here we demonstrate an approach that can compensate for the dispersive effects, allowing advanced algorithms to be used with significantly higher signal-to-noise ratio and spatial resolution. In this paper, the sign coherence factor (SCF) extension of the total focusing method (TFM) algorithm is used. The effectiveness is examined by numerical simulation and experimentally demonstrated by detecting weakly reflective layers with a highly dispersive A0 mode on an aluminum plate, which are not detectable without compensating for the dispersion effects.

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Ship Propulsion by Means of Acoustic Radiation

Backer, Alexander; Krempel, Sandro; Ritter, Frank; Tietze, Sabrina...

ACTUATOR, International Conference and Exhibition on New Actuator Systems and Applications 2021, Online 2021, S. 66 - 69.


 

Nowadays in almost all cases, the propulsion of ships is generated by mechanically moved propellers, which causes water flow and thrust. The disadvantage of this technology is the wear of the mechanical moving parts as well as the danger of the rotating parts in the water for example for living beings. The only alternative is still the sail or wind power.
In our approach the propulsion of a boat is generated without moving parts by means of ultrasonic waves emitted into
the water. In contrast to already existing experiments in which surface acoustic waves are conducted directly into the
water on piezoelectric substrates in order to generate a thrust, here the sound input takes place by piezoelectric transducers attached to the backside of non-piezoelectric material at the outer hull of the boat. A 3D printed model boat was
built and tested. In contrast to the previously published literature, the used electronic components and their operation for
the propulsion of the boat are described in detail. Sound generation and propagation are simulated in COMSOL


Modeling of acoustic enhanced electrochemical polishing processes.

Landskron, Johannes; Tietze, Sabrina; Wolf, Conrad R.; Drese, Klaus Stefan (2020)

Vortrag auf der Acoustofluidics 2020.


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Data transmission by guided acoustic waves

Ritter, Frank; Krempel, Sandro; Tietze, Sabrina; Backer, Alexander; Wolfschmitt, A....

Sensors and Measuring Systems; 19th ITG/GMA-Symposium, Nuremberg 2018, S. 602 - 605.


 

Conventional data transmission via cable or electromagnetic waves reaches their limits in harsh or hard-to-reach environments. For example in bore hole inspection, cables can break and electromagnetic waves cannot pass different earth layers. Actual studies showing that guided waves are a possible instrument for cable less data transmission. The known technique works with frequencies below 100 kHz for a wave propagating of long distances and known time delays. This concept limits the data transmission rate to e.g. 250 bit/s at a 2m long steel pipe. Other cable less developments are also known in so-called "wall to wall" communication by means of ultrasonic sound waves. Here, frequencies of 1 MHz are used to transmit data in the order of 550 bit/s through one wall with opposing transducers. In our approach we are using guided waves with a center frequency of 1 MHz. Furthermore a sweep mode is used instead of the pulse position modulation (PPM). Thus, it is possible to be independent of a known transmitter and receiver position and thereby the knowledge of the time delay. Thereby, in contrast to the already known technology it is possible to use a two-dimensional arbitrary surface for data communication. At a first experiment, a data transmission distance of 20 cm at a 3 mm glass plate was build. One single-phase transducer is used as transmitter and two different transducers as receiver to show the independence of position of the receiver. Wave reflections at the edges of the glass plate and dispersion of the guided wave could also be eliminated by the here used algorithm of identifying the biggest amplitude of the received signal. Thereby a transmission rate of 1,5 kBit/s with good SNR could be observed.


Monitoring of Soft Deposition Layers in Liquid-Filled Tubes with Guided Acoustic Waves Excited by Clamp-on Transducers

Tietze, Sabrina; Singer, F.; Lasota, Sandra; Ebert, Sandra; Landskron, Johannes...

Sensors 2018 18, 526 (2).
DOI: 10.3390/s18020526


Open Access Peer Reviewed
 

The monitoring of liquid-filled tubes with respect to the formation of soft deposition layers such as biofilms on the inner walls calls for non-invasive and long-term stable sensors, which can be attached to existing pipe structures. For this task a method is developed, which uses an ultrasonic clamp-on device. This method is based on the impact of such deposition layers on the propagation of circumferential guided waves on the pipe wall. Such waves are partly converted into longitudinal compressional waves in the liquid, which are back-converted to guided waves in a circular cross section of the pipe. Validating this approach, laboratory experiments with gelatin deposition layers on steel tubes exhibited a distinguishable sensitivity of both wave branches with respect to the thickness of such layers. This allows the monitoring of the layer growth.

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Editors' Choice—The Enhancement of Ion Transport in an Electrochemical Cell Using High Frequency Vibration for the Electropolishing of Copper

Dubrovski, O.; Tietze, Sabrina; Zigelman, A.; Drese, Klaus Stefan; Lindner, Gerhard...

Journal of The Electrochemical Society 2018 165 (5), S. E236-E244.
DOI: 10.1149/2.0811805jes


Peer Reviewed
 

A previous experiment showed that the rate of the electropolishing of a copper anode may be increased by twofold when generating a 60 KHz to 1.7 MHz frequency vibration in the anode. In this work we use theory to elucidate the mechanisms by which the vibration may enhance the transport of ions in the electrolyte solution and support the formation of dents in the anode, which was observed in experiment. We find that in the limit of weak ion convection the transport of ions mainly supports the formation of dents in the anode. However, in the limit of prominent ion convection we find an appreciable contribution of the vibration to the efficiency of the electropolishing process, in accordance with the previous experimental findings. The contribution of the vibration to ion transport is given by 2√PeDkC s /π√π, in which the Pecl ́et number, Pe, quantifies the ratio between the convective and diffusive fluxes of ions, and D, k, and C s are the diffusion coefficient of the ions, the wavenumber of the vibration, and the solubility limit of the ions in the electrolyte.

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